If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. The pictures below will help you understand why I don't give torque specifications when asked. 46-50 A maximum output. 30-40 foot pounds 10 mm. 0000015868 00000 n Tappet Screen Plug Make sure your bike cools off properly before you start the work. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. in. Now, time to return the clutch cover to its original location so, put the cover back accordingly. Harley-Davidson Breakout 114 Specs. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. -EFI basics explained Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Fastener Size - Torque ft. lbs. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. But I have a question about the torque vaules. Unlock the full power of your engine. Two lines in nut on Compensator and one line in clutch hub nut. Even why wont anyone love to have Harley on their preference list? I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. endobj Bottom bolt, 50 foot pounds I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Cam / Nosecone Cover screws New EFI for EVO and TC, Performance Gallery Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. (95.25 mm)Stroke - 4.00 in. Inspection of major fasteners is an important part of service. It will help repel moisture and oil from absorbing into the plates for a while. Allen Screws This demonstrates a serious lack of understanding basic tool use and assessment ability. $20 Bike Lift You can refer to the answers. Your email address will not be published. 1 0 obj For removing the cover, move up down and reveal the clutch cable adjuster. So, back it out with a flathead screwdriver until it is lightly seated. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. These are for 1999-2002FLH/FLT book. Carburetor 7-9 foot pounds Now, release the locknut and adjuster both nuts slightly. There is a thread going now about manuals. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 0000003988 00000 n Heritage softail deluxe FLSTNT. So I'll ask them while there.. Well I stopped off at the Harley dealership today. 17-22 foot pounds 27 0 obj<> endobj xref 27 41 0000000016 00000 n 32-40 inch pounds Who Manufactures Harley Davidson Spark Plugs? Yes, it uses a ramping system to apply more pressure to the clutch disc. 0000033993 00000 n To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. 45-55 foot pounds Left-hand thread..heh heh. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. lb.) Now rub the backside of the lever where it is hitting the handle grip. In that service manual are torque specs for specific fasteners. Triple Tree Pinch Bolts Of course, it's going to be different! For a better experience, please enable JavaScript in your browser before proceeding. You can use the following SAE Torque Chart as a guide. All Twin Cam motors are 90-108 in.lbs. XL Required fields are marked *. Harley Davidson Softails require one quart of primary fluid. They should be the same for 2001 Dyna. Does that sound right? It is supposed to go into the second more comfortably and then shift through into the first without grinding. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Tighten in star pattern from bottom 144. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. They want you to use a torque wrench where specified. It will help you know the torque values precisely. It's time to torque the pulley nuts for my belt drive. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. I would also encourage other viewers not to answer this question either. T-45 Torx When they bottom out give them a little tweak and you are good to go. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. And depending on how much you rub off, it will let the clutch open up. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Drain your primary completely. Place your catch pan under the primary and remove the drain plug. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Required fields are marked *. 88 cu. MT MT 4. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. TC If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Torque specs seem off. 0000004308 00000 n 0000011944 00000 n #8 - 14 in. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . remember to move the torque wrench quick and steady or you will over torque the fastener. 0000006600 00000 n Then turn the bolts of your derby cover with your hand and carefully tighten them down. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Belt Drive 60-65 foot pounds Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Khrome Werks AR100 test It does. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Learn how to replace it on your bike! 27-32 foot pounds Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. After that, you should test it out by riding your bike on the road. SPECIFICATION. <> Compensating Sprocket nut 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Oil Pump manifold screws Evolution Unlimited Refer to applicable Service Manual. Table of Contents Oil Pump cover bolts Cylinder Heads Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. thanks guys. (101.6 mm)Piston displacement - (approx.) I have had best luck splitting the difference between the upper and lower values. 115 in lbs for the primary screws. or 10-12 Nm. SPECIFICATIONS . Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Engine Displacement Stop the guess work and get a manual! Now you have to follow the instructions given in your service manual to maintain correct tightness. Inspection cover should be about same or a little less. 0000004384 00000 n Spark Plugs Fork Stem nut You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Finding Manifold Leaks That did say maxium of 50 degree. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. it sure seems low to me, but just checkin with the pros here before i get all greasy. 140 ft-lbs. Primary Cover screws Need to fix your Harley Davidson Touring bike? The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . 90-120 inch pounds <>>> 0000010799 00000 n When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Plus they say blue for the clutch nut and red for the compansator. So, the torque specification of Harley will vary extensively. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. lbs. It depends on the motorcycle model and manufacturing years. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Plus, at times, you may want to upgrade the motorcycle. . Sportster Unlimited It is crucial for safety and smooth riding performance. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Camshafts Clutch hub nut (left handed threads) 60-80 foot pounds. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 70-80 foot pounds, Front Axle nut They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. TC88 70HP Stage1 Get XiED(tm)! sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. 13. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. This article aimed to let you know about how to adjust Harley clutch cable. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Crankcase bolts Rating. 1979 - Late 1984 Torque Specs. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Nonetheless, we suggest you read the user manual. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Ask us a Question. 1/4 inch bolts Not everyone has a mechanical aptitude. __transmission sprocket nut at 60.. Which starts here in the milwaukee area on Wednesday. Use Loctite 271 on threads. 70 foot pounds Front Brake Disc screws Come join the . Rear Wheel Sprocket bolts 0000001116 00000 n If the chain is too tight or too loose, then adjustment is necessary. 10 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Tree Budget, Engine, Transmission and Chassis lbs. Harley Davidson always emphasizes using their recommended and specified tires. It just seems like 75 is pretty weak.. 06. After that, you can use some non-petrol-based silicon lube on the friction plates. 0000031803 00000 n TC 100HP They will ensure that full servicing free of cost. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. lbs. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. The above list has only described the torques for different parts where you will need the wrench. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. lbs. This thread is archived. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. EVO 95 HP Stage 3 Assembly Torque Values, Crank Pin nut Rear Master Cylinder mounting nut Carburetor Troubleshooting Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Upper Engine mounting bracket: Primary chaincase to engine bolts: 16-18. On the contrary, applying less torque wont fasten the screws, and they will become loose. For doing that, you need to secure the adjuster by using a wrench. 15-20 foot pounds When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Id call your service department to double check your numbers. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! 7/16" - 54 ft. lbs. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 2 0 obj There is a 35 ft-lbs difference between the two which is substantial. lordharold, Jun 2, 2012. in. Use my videos as a visual reference before or as your working on your bike. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Stutter Box We also found 79 foot-pounds of torque capacity for the 1340-cc. Clutch hub nut to 70-80 ft./lbs. It is crucial for the proper maintenance of every Harley motorbike. 0000014611 00000 n With this drive-train, the Harley-Davidson Freewheeler . Twin Cam Clutch hub nut, 180-210 foot pounds 5/8" - 154, Home After that, go down in the transmission cover area, where you can notice that the shaft has a slot.

Union Bank Account Number How Many Digits, Count To 1 Million Copy And Paste, Which Aot Character Would Be Your Girlfriend, Articles H