Feel free to post if you need any help. Hardware, Boat Cabin HiCustomer Happy to help. Please take a moment and Register today. I am also trying to find the correct gear oil fitting for the drive where I suspect the oil is leaking from. Show Less. Is the u joint suppose to be that rusty or rusty at all? It seems to be leaking mostly from the shift shaft seal now less from that small weep hole,there is a pretty big puddle now. Watch your shift shaft and speedo tubing if it's internal. Acessories, Fishing Outriggers & Thanks for your help. Gimble has some roughness to it so i got one of those as well. Maintenance, Pumps and Vinyl, Floating Boat Dial Indicator 91-58222A1. Thank you for the info.Sent from my SM-J737V using Lake Ontario United mobile app, Going to have the boat on the trailer soon for Smart Tab installation and I had planned to check for water. Is this a Gen I? Nope, the seals you need dont come with the impeller kit.. Backlash Indicator Rod 91-53459. White Streaks in your Gear Lube. I will see if I can put one on and then check it for leaking again. There is some kind of connection where the check ball and the push pin on the gimbal housing mates. These are the top picks and the most-sold mercruiser greasess. Axles, Boat Trailer Tie A small leak has developed right at the end of the red pencil as seen in the photo. Got the drive off. The mechanic is making it sound like this is a really big deal so I asked him to write up a quote on what exactly needs to be fixed he said something needs to be sent somewhere to get recoated or resurfaced or something like that. Bullet Skimmer, Paint and The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. I don't want to just pull it. Customer reply replied 18 hours ago. Tops, Bimini Top Place a drain pan directly under the lower unit. Parts, Sacrificial Anodes & Seems to drop about 1/8 inch per fishing trip. Its a 1986 which i think is gen 1? Step 2. Category, View Shop Show More. It may not display this or other websites correctly. Hope this helps ;https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube, Filled from bottom to vent hole, put in plugs, than filled reservoir from top. I just got off the phone with our boatyard. Deals, Dealer Thanks. Show Less. Deals, Camping & RV Thanks again.Sent from my SM-J737V using Lake Ontario United mobile app. mercruiser greases products are widely available today, and we have reviewed them all. Bilge Pump, Tires, Rims, & Hub Distribution, ProMariner ProNautic I picked up the seal kits and man there are aot of seals in there. Am I missing something? ha ha if this was a car i would have been elbows deep in this already. The Right Tools. Mercruiser aplha 1, mercruiser oil leak, mercruiser outdrive water in gear oil Quick and Easy AboutPressCopyrightContact usCreatorsAdvertiseDevelopersTermsPrivacyPolicy & SafetyHow. "B on D C", is a 1989 2459 Trophy Offshore HT, OMC 5.7L, Cobra OD, Yamaha 15hp kicker. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. DESCRIPTION . This situation will make things inconvenient because you will have difficulty trimming the boat underway, but will not destroy the outdrive. Makes perfect sense. I used a bit of permatex gasket maker, the thick stuff, to hold it in place during assembly. & Sonar, Trolling We have 3 different membership levels available. I am not sure how to remove this hose other than just pulling it off, if possible. Some disasembly of the drive is nessasary to replace the seal, they'll likely look at the seal surface of the shaft area as well. Breakers, Power Packs & Jump Biminis, RV & Trailer You are using an out of date browser. Ropes, Boat Gear lube is leaking from my Mercruiser Alpha One 3.0L. If it is the upper leaking you just need an upper unit seal kit. Login, Boats When the boat is not used these foam and paper gaskets can also shrink which can also lead to leaks. Do you think just referenceing the exploded diagram is enough or do you think its worth buying a shop manual? Belleville Washer 12-54048. The correct way is to pump oil in from the bottom until it comes out your top vent then put in the vent plug and keep pumping oil into the bottom to fill the oil reservoir and oil lines. I have ordered a new one along with a gasket kit, hinge pin removal tool. Thanks. The link that Mudflat pointed to explains it all. Wewill then call you to move forward with payment and shipment! Starters, Marine Solar Power Shift shaft or input shaft seal, just did both on mine this year, need to get drive pressure tested to be sure. I don't know if it has a hose clamp or some other hose clamping fitting because I cannot see up in there. Of course drained the oil and replaced it. For less than $20 you can usually pick up a Merc #6 service manual that covers Alpha Gen 1's and SS drives. read more Jason Marine Mechanic 25,417 satisfied customers There is drive line fluid leaking from the lower end (maybe Motors, Fishing Downriggers & Covers, Boat Shrink Wrap BTY your anodes need replacing. Software, Digital Auto Parts & Accessories; Boat Parts; Share on Facebook. Since you removed the drive you can tilt the bellhousing up to look to see if the tie is missing. Next, remove the side vent plug. ACCOUNT, Find High Back Reclining Helm Seat, Cabin and Kits, Seadog Stainless Steel Cup Smoke I recently purchased a boat with a 2003 Mercruiser that has a gear oil reservoir in the doghouse. Just send me your email. Cushions, Lexington (see picture below) Now the oil will drain into your drip pan. You could also open the bottom drain screw quickly and check for and water, if you do have a leak you will probably find some water. It has a Mercruiser 5.0L Alpha. Parts & Accessories; Boat Parts; Share on Facebook. Fishing Lures, Fishing Rod Holders & Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. Fenders, Boat Trailer All times are GMT-8. Most of the parts listed here have many more pictures available upon request.If you would like to purchase this or any other part, please send us an email with your shipping address and a phone number. Instruments, VHF Radios & See also: Mercury Outboard Service Manuals MerCruiser Service Manual Mercury Mercruiser #14 Service Manual Sterndrive Units Alpha One Generation II [PDF, ENG, 24.7 MB].pdf i was just out trying to take a pic but my phone is not cooperating. I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. 03-22-2017, 05:36 PM. Combos, Fishing Tools & Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Bearing Carrier Retainer Wrench 91-61069T. He is saying there is rust on the shaft as well. All times are GMT-8. Re: Mercruiser Alpha One gen2 leaking oil, but where? I appreciate all of the help. You really need to have the drive off, it could be just leaking from the O ring between the drive and gimbal house or it could be from the water hose which is loose or split, you can insert a hose pipe into the water passage when the drive is off to create some pressure to see where it leaks from. No sign of water in the oil, looked like new. I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. Tops, Other As you can tell, Im pretty inexperienced but I am trying to learn so I appreciate the help. Accessories, Boat Lift Canopy I've rebuilt quite a few Alpha 1's and can give alot of advice. He said the bottom part of the drive looks good, doesn't' look like water got in. (8%) See details Mercury Marine Mercruiser Alpha One Gen II Lower Driveshaft Assembly - OEM $2,840.00 - $3,328.57 You save up to $202.86. This page was generated at 08:27 AM. I have only pulled the alpha drive. Supplies, Boston Whaler, 1972-1993, Can you post a picture of where you are seeing the level decrease? No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Outdrive is Mercruiser Alpha One, Gen 2 07-07-2021, 07:08 PM #2 Bt Doctur Silver Level Contributor Join Date Jun 2006 Location When I purchased it last fall I removed the out drive to check everything as I have done approx 50 times on previously owned Mercruisers and OMC Cobras in the last 40 years. This actually is quite a common occurrence when people do their own work and become a mechanic from watching a few Youtube video clips (LOL) Please check with us for your used parts needs, as we part out boats and motors on a daily basis. PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. I found that the gear oil is leaking from around the hose where it connects to the outdrive. I recently finsihed the boat and made a final video on my Youtube channel revealing the boat. mercury alpha I stern drive gear oil leaks through water intake vents and two vent holes near top of lower unit. The screw plug will sit countersunk and have a large slot . Drive fluid leak on 3.0 mercruiser 2.0-gctid799673. Any comments before I pull the boat out and start looking for leaks would be appreciated. They said all the seals in the stern drive were dried out and crumbling. Share on Twitter. MerCruiser Service Manual Free Download PDF On this page you can free download service & repair manuals for such sterndrive engines as MerCruiser . To change the lower unit oil in your alpha one, first lower the drive. Systems, Marine Plumbing Deals, Paint & Maintenance Sterndrive, Outboard Lower Unit - Sterndrive Engineering (SEI) offers Sterndrives for Mercruiser's Alpha One and Gen II And Lower Units for Mercury, Yamaha, Johnson and Evinrude Outboard Motors. Thanks for the replies, alright excellent thanks for all the quick help. I borrowed my buddies 3 jaw slide hammer so i think im good in that department. After a few trips, the drive lube reservoir is empty. Category: Boat. Water leak in near where . You may skip the engine manufacturer private label oil, but should stick to recommendation. Shelters, Boat They aren't bad. The Right Fit, Shop By Accessories, PWC Parts & AN My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . Probably pulled in about 10 or 12 ounces so far. After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. Boat, Sell A this is from my 1992 SeaRay 5.7 lt V8. This Old Boat Mercruiser Alpha 1 Gen 2 out drive oil reservoir. All of the parts we sell are represented thoroughly and accurately to the best of our ability. If you know how to remove the valve, please let me know. However, I believe its on the port side where your circle is on the starboard. Sealant, & Bearing Preload Tool 91-14311A04. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Caulking, Marine Engine Buy a Service Manual before attempting this repair. Completely different system. They have a link to a hosted site for them. This hose may be leaking or the tie is missing. Please check with your local mechanic to clarify that this is the correct part you need. It's easy! Biminis, View Def not the drain plug leaking its on the oposite side just further forward and a little higher than the drain. He is saying to get it done right I need to change the bellows (parts $100), seal on shaft, o ring seal, drive resealed ($300), gumbo bearing $100, u joints ($160 each). I assume it is broken or maybe the hose is just leaking. If you have an alpha drive, the drain/fill hole is in frt lower. The drive probably needs new seal(s) & a pressure/vacuum test to confirm that's the only source of leakage. My bellows is broken, so the water leaked in. Covers, Boat Wiring & He doesn't think rust was caused by the boat filling up with water because the engine looks clean, he said the only other thing it can be are the bellows which is strange on such a new boat. I have done the upper seals. Tackle Boxes, Fishing Bait & My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . This is a VERY serious condition which will eventually lead to serious damage. Deals, Trailering Recent Topics Looking for a Victrola fishing box! on redoing the lower unit seals and water pump. I'd have them also do the u joints, an impeller and related parts/gaskets while they have it. Shop Wholesale Marine now! Make sure the gear lube reservoir system is functioning as it should. Additionally they are often installed DRY with no silicone or adhesive sealant which further opens up opportunity for them to leak. Hitches, & Thanks for that info Mike. I just had a call about a leaking drive that was recently serviced by someone else. What kind of maintenance would be required on a 3-4 year old boat with 80 hrs on it to prevent that rust? PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), Mercruiser 22-861150T02 Gear Lube Reservoir Fitting, https://www.wholesalemarine.com/gear-lube-reservoir-fitting-assy-90deg-mercury-mercruiser-22-861150t02/?gclid=EAIaIQobChMI4dTvm5jV8QIVhrLICh0ZvwcrEAQYAiABEgLSFPD_BwE, https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. Lots of toys! Drive/gear lube is the same thing. Submitted: 18 hours ago. Battery Charger, Marine Audio & Share on Tumblr. Any comments before I pull the boat out and start looking for leaks would be appreciated. Water can get into the drive from a bad seal or a bad oring. Guide, Boat Anchor Box Anchors, Fishing Rod & Reel Recommended Mercury/Mercruiser Engine Oil Chart Mercury Marine Parts Lookup Drawings Back Parts for Mercruiser Sterndrive & Inboard (Includes Diesel) & Mercury Racing Back #1 and Alpha Drives Back 120/140 1967-1969 Back 120/140 1967-1969 - 2062141 THRU 2791956 120/140 1970-1977 Back For a better experience, please enable JavaScript in your browser before proceeding. Hardware, Marine Location. Parts, Rule 1500 GPH Automatic No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. The anti-dribble valve just pushes in. Could not find much on the valve in there. There is a seal which holds the water out but the shaft is hardened steel which can rust, pit and ruin the seal. Winches, Boat Motor Supports & Are they pulling my leg? Restocking fee of 15% may apply in other circumstances. Found a great little Merc shop near us. Thanks for your help. my son has a 2006 bayliner 210 cuddy and is losing oil out of the alpha 1 gen 2 mercruiser sterndrive. I looked up in there today with a light. Seats, Fishing Boat Is the gear lube leaking into the bilge or the outside of the hull? Riptide Terrova 80 Trolling Motor w/i-Pilot & Bluetooth, Inflatable Aluminum Anode Kit MerCruiser Alpha 1 Gen 2 zinc Salt Water outdrive one II 109 $3143 $8.50 delivery Feb 13 - 15 GMB U-Joint, Cross and Bearing for Mercury Mercruiser Marine Alpha, Bravo, OMC, Volvo Penta Ujoint Universal Joint 72 $1588$16.99 FREE delivery Tue, Feb 14 on $25 of items shipped by Amazon Or fastest delivery Mon, Feb 13 If I start to fill the reservoir, when the vent plug is out, woun't the oil just run out of the hole? Honda 5hp Outboard, Boat The hydraulic trim adjustment rams are repairable by lowering the drive to remove most of the hydraulic fluid then removing the end cap and installing new O-rings. I have gear oil leaking between the transom and housing. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Check the fittings, hose and transom housing fitting of that system to verify its not the source of the lube in the bilge. It could also be leaking at the swivel shaft seal. Okay, so your circle is a bit misleading. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 Mercruiser Alpha One Gen II Complete Driveshaft Assembly - OEM $3,690.00 - $4,040.00 You save up to $338.57. Lighting, Marine Teak Parts, Boat Tubing & Seals go bad after a few years and need to be replaced. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Video, GPS Chartplotters & As Pete stated the area youve circled is not gear lube related, its likely leaking somewhere els and presenting itself at the trim ram or your trim ram is also leaking. First of all the Alpha is not the engine but the outdrive (transmission). Rafts, Paddle Aug 27, 2009 Along with the oem manual for the drive this is a pretty useful site too. I need guidance on replacing the water pump impeller on a 1998 Mercruiser . Oil is running out, but we can't see where. All times are GMT-8. Ventilation, Interior & Cabin . Magnetic Oil Plug Drain Kit Bottom, Mercury - Mercruiser 22-8M0058389 All MC-1, Alpha 1, Gen II, TR & TRS Replaces: Mercury 22-67892A06 GLM 21731 Mallory 9-72651 Redline RL2375 Pro Marine 64892 Sierra 18-2375 . I have a 1990 mercruiser alpha one. HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak in Boat SolvedDoes your Boat have a Mystery Leak you cannot solve ?Is it fitted with Mercruiser Outdrive ?Inboard Mercruiser Engine with Mercruiser Alpha Leg Stern DriveStern Drive Leak ProblemsBoat with Mercruiser Stern drive Leaking water into BoatWe have solved a Mystery Leak in our boat with Mercruiser Outdrive Alpha One Stern drive Leg and it wasn't the Bellows or O-RingsIt turned out to be the Large Foam and Paper Gasket that is meant to seal the Alpha Drive Gimbal Housing to the boat. Or it could just be from the hose. I want to check the u joints while im there too if i have to take it out. Now I feel better and just wait till the air all bleeds out. Must be some good sh!t whatever that first Mechanic wanna be was smoking on. Deals, Electrical The drive gets warm and the oil expands and some can get pushed out through the prop shaft seals. Did you get good placement of the o ring that goes between the upper and lower halves? I have a mercruiser 1987 Alpha one, Generation One outdrive that leaks outdrive fluid and water into the bilge. Please take a moment to donate now. Savers, Boat Trailer Guides & Can you show me a picture of where the fluid is leaking from?? The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. The pic youve posted is in fact the out drives gear lube reservoir. Rails, Marine Tools & Tool He said I am looking at 1-2k fix has anyone experienced this before? I cannot tell until I remove the gimbal housing. This page was generated at 08:27 AM. If so am i going to need a gimble alignment tool? As you would notice there are some structural and functional differences between Alpha gen 1 and Alpha gen 2. The cost sounds reasonable IMO. Replaced them, plus water pump, and did a full check on the whole drive train. So 3 to 4 years of not removing the drive for inspection/maintenance then that rusting doesn't surprise me. I just ordered the hinge pin tool, gasket kit, bellows for the shift cable. I will look again. Professionals. Systems, Lowrance Hook2-4 GPS Dollies, SportsStuff Great Big It could be a quick and easy fix. Jacks, Boat Trailer Brakes & For a better experience, please enable JavaScript in your browser before proceeding. Has maybe 50 hours on it, all of them with a drive shower. I only say this you think the leak is on the starboard trim cylinder. PFDs, Roof Racks, Carriers, Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Any help here? Hello guys. Trying to decide weather to top it off and go out for a few hours or not. Accessories, Marine DC Power Plugs Telescopes, Covers and Are you looking for assistance in finding the right mercruiser greases? The reservoir is higher than the hole, as I remember. I pulled the alpha drive Tuesday and have it sitting on the stand I built when replacing the impeller. Helm Seats, Shop Marine Battery Chargers, Shop It can leak in at the top of the gimbal ring where the steering shaft passes into the boat. Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit This Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit has . 2 - 6 Alpha One Generation II Sterndrive 90-806534970 1096 Drive Shaft Housing Specifications Torque Specifications NOTE: Securely tighten all fasteners not listed be-low. Hardware, Boat Trailer They tell me the loss of drive oil we've been having is the result of a bad seal on the drive shaft. Make yourself a drivestand. 2016 22SSRX, SPS,Champagne, G helm chairs, Sandstone w/driftwood accent w/ graywood trim, Premium vinyl floor, Suzuki DF150TX; SS 15.25X19,41 MPH @ 6100 RPMon GPS. Provided you filled it in the conventional way from the bottom until it bled out the top vent, then went ahead & topped off the tank, you shouldn't have lost much more than a few ounces after the first run and any air had a chance to purge. Platforms, Slide Plumbing, Anchor Transom Big_Z Registered Im pretty sure everything went ok when i was replaceing that as i have done it a few times in the past. Myself, top down, 1/4 tank. Received 8 Likes on 4 Posts. No oil in the bilge and all oil gone after running a short time. Water pump impellers are one of more vulnerable pump assembly parts. The only special tool that makes them easier is the retainer nut wrench for the input seal/bearing. covers any damage to the drive that requires it to be repaired or replaced including failures resulting from lack of oil, fishing line, impact . Galley, Covers and Pumps, Marine Pump Replacement Thank you very much for the replies. You can not build the drive without the right tools. Accessories, Electronic Navigation CSR is a member supported community. This happened to me. maintenance gone outdoors sterndrive engineering mercruiser alpha one gen 2 outdrive michigan motorz mercury mercruiser alpha i one drive boattest mercruiser alpha one lower unit oil type boost engine s mercruiser .

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